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DUAL BATTERY SYSTEMS

Are You Looking For A Dual Battery System?

Dual battery systems can be helpful in many ways. For example, if you are thinking of a portable dual battery system for your vehicle, it will prove very beneficial. When you’re running an electric vehicle and travel long distances, this battery system will work the best for you. The risks involved with lithium dual battery systems are also minimal. If you like to use your electric vehicle for long-distance travel and camping, investing in this battery system will be one of the best things you can do.



A dual battery system is the foundation of any serious 4WD, caravan or off-grid camping setup. It gives you a dedicated auxiliary battery to run your fridge, lights, inverter and 12V accessories — completely independent of your starter battery — so you never risk being stranded with a flat engine battery at camp.

At All 12 Volt, we’ve been building and installing dual battery systems for over 30 years. Whether you’re fitting out a Ford Ranger, Toyota HiLux, Isuzu D-Max, caravan or camper trailer, we stock everything you need: deep-cycle batteries, DC-DC chargers, battery boxes, Anderson plugs, isolators, wiring kits and complete dual battery packages.

What Is a Dual Battery System?

A dual battery system uses two separate batteries in your vehicle:

  • Starter battery — powers your engine, starter motor and factory electronics. This battery must never go flat.
  • Auxiliary (deep-cycle) battery — powers your camping accessories: 12V fridge, lighting, phone chargers, inverters, air compressors and more.

The two batteries are connected through an isolator — either a DC-DC charger or a voltage sensing relay (VSR) — which charges the auxiliary battery from the alternator while you drive, then disconnects it when the engine is off so your starter battery stays protected.

Dual Battery System vs Running a Single Battery

Feature Dual Battery System Single Battery
Run fridge overnight safely ✅ Yes ❌ Risks flat starter battery
Engine always starts in the morning ✅ Yes — batteries isolated ❌ Not guaranteed
Powers high-draw accessories ✅ Yes ⚠️ Limited
Works with solar charging ✅ Yes ⚠️ Not recommended
Peace of mind off-grid ✅ Yes ❌ No

Choosing the Right Auxiliary Battery

The auxiliary battery is the heart of your dual battery system. The two most common types for 4WD and caravan setups in Australia are AGM and lithium (LiFePO4).

AGM vs Lithium — Which Is Right for You?

AGM Deep Cycle Lithium LiFePO4
Usable capacity ~50% (don’t discharge below 50%) ~80–90% (much more usable power)
Weight (100Ah example) ~28–32 kg ~12–14 kg
Cycle life 300–500 cycles 2,000–3,000+ cycles
Charge speed Slower — needs absorption stage Faster — accepts higher charge current
Price (100Ah) $180–$350 $700–$1,400+
Requires specific charger AGM-compatible DC-DC charger Lithium-specific charging mode essential
Best for Budget-conscious setups, weekend trips Extended touring, caravans, heavy loads

At All 12 Volt, we’ve installed hundreds of dual battery systems across Sydney and the Macarthur region. For most weekend campers and 4WD enthusiasts, a quality 100Ah AGM battery with a 25A DC-DC charger is the ideal starting point. If you’re spending weeks at a time off-grid, or running a large fridge plus a CPAP or inverter, step up to a 120Ah–200Ah lithium system.

How to Size Your Dual Battery System

The right battery size depends on what you’re running and for how long between charges. Use this table as a starting guide:

Setup / Use Case Recommended Capacity Battery Type
Weekend camping, basic accessories, LED lights 80–100Ah AGM
12V fridge (40–50L), lights, phone charging 100–120Ah AGM or Lithium
12V fridge + 240V inverter (occasional) 120–150Ah AGM or Lithium
Extended touring, large fridge, CPAP, lighting 150–200Ah+ Lithium
Caravan with solar, full off-grid setup 200Ah+ (often twin battery bank) Lithium

Tip: A 40–50L fridge draws approximately 3–5A per hour when cycling. Over 24 hours that’s roughly 40–60Ah. Factor in at least 30% extra capacity as a safety buffer — so a 100Ah AGM battery comfortably runs a fridge for 24 hours without dropping below 50% charge.

What’s Included in a Dual Battery System

A complete dual battery setup typically includes these core components:

  • Auxiliary deep-cycle battery — AGM or lithium, sized to your needs
  • DC-DC charger (battery-to-battery charger) — charges the auxiliary from the alternator with the correct multi-stage profile; essential for all vehicles made after 2015 with smart alternators
  • Battery box or tray — secures the battery safely in the tub, canopy or engine bay
  • Anderson plug — connects a caravan, camper trailer or second battery to the system
  • Wiring and fusing — correctly sized cable and ANL or blade fuses to protect the system
  • Battery monitor (optional) — shows real-time state of charge, voltage and current draw
  • Solar input (optional) — connect a rooftop or portable solar panel via an MPPT regulator or combo DC-DC/MPPT unit

DC-DC Charger or VSR — Which Isolator Do I Need?

This is the most common question we get at All 12 Volt. The short answer: if your vehicle was made after 2015, you need a DC-DC charger, not a VSR.

Modern vehicles use smart alternators that reduce their output voltage once the starter battery is detected as full. A VSR interprets this as “charging finished” and disconnects your auxiliary battery — sometimes within 5 minutes of starting. A DC-DC charger actively pulls a controlled current regardless of the alternator’s output, so your auxiliary battery charges properly every drive.

Professional Dual Battery Installation — Sydney & Macarthur Region

Not sure where to start, or want the job done properly the first time? Our Gregory Hills workshop installs complete dual battery systems, DC-DC chargers, Anderson plugs, solar setups and full 12V electrical systems for 4WDs, utes, caravans and campervans.

We service customers across Camden, Campbelltown, Liverpool, Picton and the greater Macarthur region. Every installation comes with a labour warranty and is wired to Australian standards.

Book a dual battery installation → or contact us for a quote →

Frequently Asked Questions

What is a dual battery system and how does it work?

A dual battery system uses a second (auxiliary) deep-cycle battery to power your camping and 12V accessories independently from your vehicle’s starter battery. While you drive, an isolator — either a DC-DC charger or VSR — charges the auxiliary battery from the alternator. When the engine is off, the two batteries are separated so your starter battery is never drained by accessories.

How much does a dual battery system cost in Australia?

A basic dual battery system with a 100Ah AGM battery, 25A DC-DC charger, battery box and Anderson plug typically costs $500–$900 in parts. A lithium setup with a 120Ah battery and DC-DC charger will be $1,200–$2,000+. Professional installation at All 12 Volt is additional — contact us for a quote based on your vehicle and requirements.

Do I need a DC-DC charger or will a VSR do?

For any vehicle made after 2015 — including the Ford Ranger, Toyota HiLux, Isuzu D-Max, Mitsubishi Triton and most modern dual-cab utes — a DC-DC charger is essential. Smart alternators in these vehicles reduce their output when the starter battery appears full, which causes a VSR to disconnect the auxiliary battery prematurely. A DC-DC charger bypasses this and ensures proper charging every time.

Can I add solar to my dual battery system?

Yes — and it’s one of the best upgrades you can make for extended touring. You can add solar via a standalone MPPT solar regulator, or choose a DC-DC charger with a built-in MPPT input (a combo unit). A 200W solar panel combined with a good DC-DC charger will keep a 100Ah battery topped up during the day even without driving, giving you true off-grid capability.

How long will a dual battery system run a 12V fridge?

A 100Ah AGM battery will run a modern 40–50L 12V fridge for approximately 20–28 hours before dropping to 50% charge (the recommended minimum for AGM). A 100Ah lithium battery delivers nearly double the usable capacity, running the same fridge for 36–48 hours. Adding solar extends this indefinitely on sunny days.

Can I install a dual battery system myself?

A confident DIYer with basic auto electrical knowledge can install a dual battery system. However, for modern vehicles with smart alternators, complex wiring runs, or integrated solar and inverter setups, professional installation is the safer and more reliable option. All 12 Volt offers professional installation from our Gregory Hills workshop — contact us to discuss your setup.

Who does not love the outdoors and camping? It's a great adventure and opens up new destinations and often unexplored places. But you need to be well equipped with the safe and durable caravan and camping accessories for these outdoor activities. It is undoubtedly thrilling and exciting, but unless you take good care of what you need to do and what you should avoid, there's always a chance of an unpleasant experience. It pays to take sound advice from a 4WD specialist when going on a camping trip.

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